Analysis a​nd Solutions to Common Problems of Beverage Liquid Filling Machines

Analysis and Solutions to Common Problems of Beverage Liquid Filling Machines

Beverages are one of the industries that we use more in our daily lives, and now we have formed a rule to pursue advanced technologies. For the beverage industry, there is also a pursuit of something, which is packaging. Packaging plays an extraordinary role in various industries in today's era. The beverage liquid filling machine is a packaging machinery specially designed for the beverage industry, which plays a significant role in the packaging of the beverage industry. However, beverage liquid filling machines are not as perfect as imagined, and they may encounter various problems during use. Below is an explanation of common problems and solutions for beverage liquid filling machines. The first is whether the material cylinder is in the center position of the material cylinder bracket. If there is any abnormality in the material cylinder, please install it in the correct position from the beginning; The second is whether the O-ring seal of the material cylinder piston is damaged. If it is damaged, please replace it. The third is that the material cylinder piston and piston rod can be fastened, and if there is looseness, they should be locked;

Due to the diverse range of products produced, beverage liquid filling machines can have an undeniable impact on production if malfunctions occur during production. So companies need to have a better understanding of the possible situations that may arise with machinery and how to deal with them. This can ensure that the filling machine can complete production more efficiently, with high quality and low cost. Here are the common faults summarized by the filling machine mechanical engineer for your reference:

The filling volume of the filling machine is inaccurate or does not discharge the material

If the opening is delayed, the thin cylinder throttle valve needs to be adjusted; The elastic force of the tightening spiral spring inside the quick installation three-way control valve is too strong, and the check valve will not open if the elastic force is too strong; Is the filling speed too fast? Adjust the filling speed throttle valve and decrease the filling speed; Is the speed throttle valve and filling interval throttle valve closed? The throttle valve cannot be closed; Is there any foreign object inside the quick installation three-way control valve? If so, please organize it. Is there any air inside the leather tube of the quick installation three-way control valve and filling head? If there is air, try to reduce or clean it as much as possible;

Check if all sealing rings are damaged. If damaged, please replace them with new ones; Is there any blockage or delayed opening of the filling nozzle valve core? If there is a blockage, the valve core should be installed from the beginning in the correct position. Can all clamps and hose buckles be sealed properly? If so, please make corrections; The magnetic switch is not loose, please lock it after adjusting the quantity each time.

The piston of the filling machine's material cylinder does not come back after being pushed to the position of the magnetic switch. After pressing the emergency stop switch, the movable magnetic switch can be adjusted from the beginning.